Carbon Filled Cashew Mortar

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Carbon Filled Cashew Mortar

Carbon Filled Cashew Mortar CNSL Resin Mortar: Superior Acid-Resistant Mortar for Industrial Lining

Carbon Filled Cashew Mortar CNSL Resin Mortar is a high-performance, two-component mortar system engineered for bedding and jointing acid-resistant bricks, tiles, and chemical-resistant stoneware pipes. Renowned for its exceptional chemical resistance and robust adhesion, this mortar is ideal for demanding applications in ETP plants, dilute acid storage tanks, and heavy-duty industrial floors. Its ability to withstand acids, alkalies, and mechanical stress makes it a trusted choice for critical infrastructure.

Technical Specifications

Property Value
Mixing Ratio 1 part Solution : 2 parts Powder
Working Time (30°C) Varies with conditions
Initial Setting Time 10 hours at 30°C
Final Setting Time 24–48 hours at 30°C
Full Curing Time 7 days at 30°C

Applications

Carbon Filled Cashew Mortar CNSL Resin Mortar is widely used in:

automobile industry
cement industry
chemical engineering
civil enginering
energy and power engineering
iron and steel industry
mining engineering
non ferrous metal
oil and gas engineering
petrochemical
power and energy
pupl and paper industry

Why Choose Carbon Filled Cashew Mortar CNSL Resin Mortar?

Unmatched Durability

Resists chemical attack and heavy mechanical stress

Versatile Application

Suitable for bricks, tiles, pipes, and monolithic linings

Proven Reliability

Trusted in critical industrial environments worldwide

Cost-Effective

Long-lasting protection minimizes maintenance costs

Key Features of Carbon Filled Cashew Mortar CNSL Resin Mortar

Outstanding Chemical Resistance

Carbon Filled Cashew Mortar CNSL Resin Mortar provides robust protection against:

  • Acids and Alkalies
  • Mixed alkaline solutions with acids

This ensures reliable performance in aggressive chemical environments.

High-Temperature Durability

Performs effectively at temperatures up to 170°C, making it suitable for high-heat industrial settings such as chemical processing and power plants.

Strong Adhesion and Versatility

  • Adheres strongly to ceramic, concrete, and metal surfaces
  • Ideal for monolithic linings in dilute acid storage tanks
  • Suitable for jointing chemical-resistant stoneware pipes
Heavy-Duty Performance

Designed to withstand heavy impacts and mechanical stress, making it perfect for industrial floors and tanks subjected to rigorous conditions.

How to Use Carbon Filled Cashew Mortar CNSL Resin Mortar

Surface Preparation

Ensure the cement-plastered surface is:

  • Slightly rough, clean, and dry
  • Free from dust, dirt, grease, or oil
  • Properly leveled with the required slope, as no adjustments can be made during acid-proof lining
Mortar Preparation

Mixing Ratio: 1 part Solution to 2 parts Powder (adjust slightly based on temperature and conditions)

Steps:

  • Stir the Solution thoroughly
  • Place Solution in a mixing pan and gradually add Powder
  • Mix with a spatula or trowel until a uniform consistency is achieved
  • Prepare small batches to ensure usability before setting
  • Use all mortar from the pan before mixing a new batch

Discard any material that begins to set; do not re-temper

Application Process
  • Apply mortar to bricks, tiles, or stoneware pipes using a trowel, ensuring even coverage
  • For bedding, butter the back and sides of bricks or tiles and squeeze out excess mortar
  • For jointing, ensure joints are fully filled without air pockets
  • Keep the area dry and free from traffic or water during setting and curing

Storage and Packaging

Storage
  • Solution : 12 months at 30°C (±2°C)
  • Powder : 6 months at 30°C (±2°C)
  • Store in a cool, dry place in original, unopened containers
Packaging
  • Solution 25 Kgs Plastic Carbo
  • Powder25 kg in Plastic Bag
  • Export PackagingCustomized as per customer requirements
Safety Precautions

Carbon Filled Cashew Mortar CNSL Resin Mortar may cause skin or eye irritation. Always:

  • Wear protective gloves, goggles, and a mask
  • Ensure adequate ventilation during mixing and application
  • Avoid skin and eye contact

Why Choose Zeochem Anticorr’s Acid Proof Tiles?

Zeochem Anticorr Pvt. Ltd., a leading acid proof tiles manufacturer in India, delivers high-quality, reliable solutions trusted by industries worldwide. Our advantages include:

Unmatched Quality

Manufactured with advanced technology and rigorously tested for compliance with IS 4457 standards.

Global Reach

Exported to over 30 countries, including UAE, Saudi Arabia, Qatar, Oman, Malaysia, Vietnam, South Africa, Nigeria, Brazil, Colombia, Thailand, and more.

Competitive Pricing

Affordable acid resistant tiles price in India without compromising quality.

Customization

Tailored sizes and designs to meet diverse project specifications.

Expert Support

Dedicated technical guidance and after-sales service for successful project outcomes.

Request a Quote Today!

Protect your industrial infrastructure with Carbon Filled Cashew Mortar CNSL Resin Mortar. Contact us for a customized quote or to learn more about our acid-resistant solutions.