Carbon Filled Furan Mortar / Cement

Carbon Filled Furan Mortar / Cement: Premium Acid-Resistant Mortar / Cement for Harsh Environments

Carbon Filled Furan Mortar / Cement is a high-performance, two-component Mortar / Cement system engineered for bedding and jointing acid-resistant bricks and tiles. Specifically formulated to withstand hot, highly concentrated alkalies, hydrofluoric acid, and fluoride salts, this Mortar / Cement is ideal for demanding applications in tanks, floors, drains, foundations, chemical reaction vessels, and neutralization pits. Its exceptional chemical resistance and mechanical strength make it a top choice for critical industrial infrastructure.

Technical Specifications

Property	Value
Mixing Ratio	1 part Solution : 2 parts Powder
Working Time (30°C)	20 minutes (minimum)
Density (Cured)	1.8 g/cm³
Water Absorption	1%
Initial Setting Time	6–8 hours at 30°C
Final Setting Time	24–48 hours at 30°C
Full Curing Time	7 days at 30°C

Applications

Carbon Filled Furan Mortar / Cement is widely used in:

automobile industry

cement industry

chemical engineering

civil enginering

energy and power engineering

iron and steel industry

mining engineering

non ferrous metal

oil and gas engineering

petrochemical

power and energy

pupl and paper industry

Why Choose Carbon Filled Furan Mortar / Cement?

Specialized Resistance

Excels against hydrofluoric acid, fluoride salts, and concentrated alkalies

High Durability

Resists chemical and mechanical stress

Easy Application

Self-hardening formula simplifies installation

Trusted Performance

Proven in demanding industrial environments worldwide

Key Features of Carbon Filled Furan Mortar / Cement

Superior Chemical Resistance

Carbon Filled Furan Mortar / Cement offers robust protection against:

Non-Oxidizing Acids, Alkalies, and Salts
Solvents, Greases, Detergents, and Oils
Hot and Highly Concentrated Alkalies, Hydrofluoric Acid, and Fluoride Salts

This ensures reliable performance in aggressive chemical environments.

High-Temperature Performance

Withstands temperatures up to 170°C, making it suitable for high-heat industrial settings such as chemical processing plants and power stations.

Exceptional Mechanical Properties

Bond Strength: 10 Kg/cm²
Compressive Strength: 350 Kg/cm²
Flexural Strength: 75 Kg/cm²
Low Water Absorption: 1% for enhanced durability
Density (Cured): 1.8 g/cm³

Versatile Applications

Carbon Filled Furan Mortar / Cement is widely used in:

Chemical Processing Plants
Petrochemical Facilities and Oil Refineries
Power Plants and Steel Mills
Pharmaceutical and Pulp & Paper Industries
Installation in tanks, floors, drains, neutralization pits, and chemical reaction vessels

How to Use Carbon Filled Furan Mortar / Cement

Surface Preparation

Ensure the cement-plastered surface is::

Slightly rough, clean, and dry
Free from dust, dirt, grease, or oil
Properly leveled with the required slope, as no adjustments can be made during acid-proof lining

Mortar / Cement Preparation

Mixing Ratio: 1 part Solution to 2 parts Powder (adjust slightly based on temperature and conditions)

Steps:

Stir the Solution thoroughly
Place Solution in a mixing pan and gradually add Powder
Mix with a spatula or trowel until a uniform consistency is achieved
Prepare small batches to ensure usability before setting
Use all Mortar / Cement from the pan before mixing a new batch

Discard any material that begins to set; do not re-temper

Application Process

Apply Mortar / Cement to bricks or tiles using a trowel, ensuring even coverage for bedding
Butter the back and sides of bricks or tiles and squeeze out excess Mortar / Cement
For jointing, ensure joints are fully filled without air pockets
Keep the area dry and free from traffic or water during setting and curing

Curing

Initial Set: 6–8 hours at 30°C
Final Set: 24–48 hours at 30°C
Full Cure: 7 days at 30°C
Prevent water exposure during curing to ensure optimal performance

Storage and Packaging

Storage

Solution : 12 months at 30°C (±2°C)
Powder : 6 months at 30°C (±2°C)
Store in a cool, dry place in original, unopened containers

Packaging

Solution 25 Kgs Plastic Carbo
Powder25 kg in Plastic Bag
Export PackagingCustomized as per customer requirements

Safety Precautions

Carbon Filled Furan Mortar / Cement may cause skin or eye irritation. Always:

Wear protective gloves, goggles, and a mask
Ensure adequate ventilation during mixing and application
Avoid skin and eye contact

Carbon Filled Furan Mortar / Cement