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Impervious Carbon Bricks: Ultimate Protection for Corrosive Environments
At Zeochem Anticorr Pvt. Ltd., we are proud to offer Impervious Carbon Bricks, a premium solution designed for industries facing extreme chemical and thermal challenges. As a leading manufacturer and exporter in India, our impervious carbon bricks are engineered to deliver unmatched corrosion resistance, high mechanical strength, and durability. Trusted globally, we export to Dubai, UAE, Saudi Arabia, South Africa, Brazil, Malaysia, and beyond, ensuring your industrial infrastructure remains protected.
Our impervious carbon bricks are manufactured to meet ASTM and DIN standards, ensuring top-tier quality and performance. Below are the technical specifications:
| Property | Value |
|---|---|
| Type | Impervious Carbon Bricks (AF Quality) |
| Material | High-Purity Carbon (99%), Phenolic Resin Impregnated |
| Standard Sizes | Customizable as per requirements |
| Carbon Content | ≥99% |
| Ash Content | ≤1.0% |
| Thermal Stability | Up to 180°C |
| Corrosion Resistance | High (Resists HF, phosphoric acid, alkalis) |
| Crushing Strength | High (As per ASTM/DIN standards) |
| Compliance | ASTM, DIN |
| Applications | Phosphoric acid plants, HF plants, pickling plants |
Impervious carbon bricks are designed for industries requiring robust protection against chemical corrosion and thermal stress. Key applications include:
These applications highlight the critical role of impervious carbon bricks in ensuring safety, durability, and efficiency in industrial settings.
Choosing impervious carbon bricks from Zeochem Anticorr Pvt. Ltd. offers numerous advantages for industries operating in corrosive environments:
Resists aggressive chemicals like hydrofluoric acid, phosphoric acid, and alkalis, ensuring long-term protection.
Withstands temperatures up to 180°C, ideal for high-heat industrial processes.
High crushing strength supports heavy loads, reducing the risk of cracking or damage.
Impervious structure minimizes chemical seepage, reducing repair and replacement costs.
Low ash content (≤1.0%) and durable design minimize environmental impact.
Available in tailored sizes to meet specific project requirements.
Long-lasting performance translates to significant cost savings over time.
Our impervious carbon bricks are crafted using premium materials and advanced manufacturing techniques:
Provides excellent chemical resistance and low ash content (≤1.0%) for purity.
Enhances impermeability, reducing porosity and boosting resistance to acids and alkalis.
Improve thermal shock resistance and mechanical strength.
The bricks are fired and impregnated under controlled conditions to achieve a dense, impervious structure, ensuring superior performance in corrosive environments.
Impervious carbon bricks are high-performance refractory bricks made from high-purity carbon (≥99%) and impregnated with phenolic resin to achieve near-zero porosity. This unique composition makes them highly resistant to aggressive chemicals like hydrofluoric acid, phosphoric acid, and strong alkalis, as well as thermal shocks up to 180°C. Compliant with ASTM and DIN standards, these bricks are ideal for industries such as phosphoric acid plants, hydrofluoric acid facilities, and stainless steel pickling plants. Key features include:
Resists harsh acids, alkalis, and corrosive substances.
Withstands temperatures up to 180°C without degradation.
High crushing strength supports heavy industrial loads.
≤1.0%, ensuring purity and minimal environmental impact.
Enhances safety in chemical-spilled or wet environments.
These bricks are crafted to provide long-lasting protection in extreme conditions, making them a preferred choice for critical industrial applications.
Proper installation of impervious carbon bricks is essential to ensure their performance in corrosive and high-temperature environments. Follow these steps for effective application:
Clean the substrate thoroughly, removing dust, grease, or loose materials. Ensure the surface is level, dry, and structurally sound.
Use acid-resistant Mortar / Cement or phenolic resin-based adhesives specifically designed for carbon brick applications to ensure strong bonding and chemical resistance.
Apply a uniform layer of Mortar / Cement and place the bricks in a staggered pattern for maximum stability. Use spacers to maintain consistent joint widths (typically 2-4 mm).
Fill joints with acid-resistant grout or sealant to create a watertight barrier against chemical penetration.
Allow the installation to cure for 7-14 days, as per the Mortar / Cement manufacturer’s guidelines, to achieve optimal strength and corrosion resistance.
Conduct tests to verify compliance with ASTM and DIN standards, ensuring chemical resistance, adhesion, and structural integrity.
Professional installation by trained experts ensures the bricks perform optimally in harsh environments.
As a trusted impervious carbon bricks manufacturer in India, Zeochem Anticorr Pvt. Ltd. delivers quality and reliability to industries worldwide. Our advantages include:
Manufactured with high-purity materials and advanced techniques, compliant with ASTM and DIN standards.
Exported to over 30 countries, including UAE, Saudi Arabia, Qatar, Oman, South Africa, Brazil, Malaysia, Vietnam, and more.
Tailored sizes and specifications to meet diverse project needs.
Affordable chemical resistant bricks price in India without compromising quality.
Dedicated team for technical guidance and turnkey solutions.