Epoxy Mortar / Cement

ANTICORR® Epoxy Mortar / Cement: High-Performance Mortar / Cement for Acid-Resistant Lining

ANTICORR® Epoxy Mortar / Cement is a premium three-component system designed for bedding and jointing acid-resistant bricks and tiles. Engineered for durability in harsh chemical environments, this Mortar / Cement is ideal for industrial applications such as tanks, floors, drains, foundations, chemical reaction vessels, and neutralization pits. With exceptional bond strength and chemical resistance, it ensures long-lasting protection for critical infrastructure.

Technical Specifications

Property	Value
Working Time (30°C)	20 minutes (minimum)
Density (Cured)	1.8–2.0 g/cm³
Water Absorption	≤1%
Initial Setting Time	4–5 hours at 30°C
Final Setting Time	24–48 hours at 30°C
Full Curing Time	7 days at 30°C

Applications

ANTICORR® Epoxy Mortar / Cement is perfect for:

automobile industry

cement industry

chemical engineering

civil enginering

energy and power engineering

iron and steel industry

mining engineering

non ferrous metal

oil and gas engineering

petrochemical

power and energy

pupl and paper industry

Key Features of ANTICORR® Epoxy Mortar / Cement

Robust Chemical Resistance

ANTICORR® Epoxy Mortar / Cement offers superior protection against:

Non-Oxidizing Acids and Alkalies
Salts, Detergents, and Oils
Greases and select Solvents

This makes it a trusted solution for industries facing aggressive chemical exposure.

Temperature Resilience

Performs reliably at temperatures up to 90°C, making it suitable for a wide range of industrial settings.

Exceptional Mechanical Properties

Bond Strength : 12 Kg/cm²
Compressive Strength : 500 Kg/cm²
Flexural Strength: 150 Kg/cm²
Low Water Absorption: ≤1% for enhanced durability

Wide-Ranging Applications

ANTICORR® Epoxy Mortar / Cement is perfect for:

Chemical Processing Plants
Petrochemical Facilities and Oil Refineries
Pharmaceutical and Food Processing Units
Power Plants and Steel Mills
Installation in tanks, floors, drains, neutralization pits, and chemical vessels

How to Use ANTICORR® Epoxy Mortar / Cement

Surface Preparation

Prepare the cement-plastered surface to be:

Slightly rough, clean, and dry
Free from dust, dirt, grease, or oil
Properly leveled with the required slope, as adjustments cannot be made during acid-proof lining

Mortar / Cement Preparation

Mixing Ratio:

Epoxy Resin: 100 parts by weight (pbw)
Epoxy Hardener: 10–15 pbw
Quartz Powder: 300–350 pbw
Adjust slightly based on temperature and conditions

Steps:

Combine Epoxy Resin and Hardener in a mixing pan and stir thoroughly
Gradually add Quartz Powder, mixing with a trowel or spatula until uniform
Prepare small batches to ensure usability before setting
Use all Mortar / Cement from the pan before mixing a new batch

Discard any material that begins to set; do not re-temper

Application Process

Apply Mortar / Cement to the back and sides of bricks or tiles, using a trowel to butter surfaces
Lay tiles or bricks, squeezing out excess Mortar / Cement to form tight joints
For joint filling, ensure full depth is filled without air pockets
Keep the area dry and free from traffic or materials during setting and curing

Cleaning

Clean tools, equipment, and hands with soap and water before the Mortar / Cement sets
Use appropriate cleaners for cured material

Curing

Initial Set: 4–5 hours at 30°C
Final Set: 24–48 hours at 30°C
Full Cure: 7 days at 30°C
Use appropriate cleaners for cured material

Prevent water exposure during curing to ensure optimal results

Storage and Packaging

Storage

Resin: 12 months at 30°C (±2°C)
Hardener: 12 months at 30°C (±2°C)
Powder : 24 months at 30°C (±2°C)
Store in a cool, dry place in original, unopened containers

Packaging

Epoxy Resin: 30 kg in Plastic Carboy
Epoxy Hardener: 30 kg in Plastic Carboy
Quartz Powder : 25 kg in Plastic Bag
Export Packing : Customized as per customer requirements

Safety Precautions

ANTICORR® Epoxy Mortar / Cement may cause skin or eye irritation. Always:

Wear protective gloves, goggles, and a mask
Ensure adequate ventilation during mixing and application
Avoid skin and eye contact

Why Choose ANTICORR® Epoxy Mortar / Cement?

High Durability

Resists chemical and mechanical stress

Easy Application

Self-hardening formula simplifies installation

Trusted Performance

Proven in demanding industrial environments

Cost-Effective

Reduces maintenance costs with long-term protection

Epoxy Mortar / Cement